{"id":9004111222943777,"date":"2025-03-12T13:50:06","date_gmt":"2025-03-12T17:50:06","guid":{"rendered":"https:\/\/www.opex.com\/uncategorized-en-gb\/automating-kitting-operations\/"},"modified":"2026-03-02T17:42:57","modified_gmt":"2026-03-02T22:42:57","slug":"automating-kitting-operations","status":"publish","type":"post","link":"https:\/\/www.opex.com\/en-gb\/use-cases\/automating-kitting-operations\/","title":{"rendered":"Automating Kitting Operations"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"9004111222943777\" class=\"elementor elementor-9004111222943777 elementor-9004111222913756\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-830c64a opex-hero e-flex e-con-boxed e-con e-child\" data-id=\"830c64a\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-4b2daa63 e-con-full e-flex e-con e-child\" data-id=\"4b2daa63\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-782157ea elementor-widget elementor-widget-button\" data-id=\"782157ea\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"\/en-gb\/resources\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t<span class=\"elementor-button-icon\">\n\t\t\t\t<i aria-hidden=\"true\" class=\"icon icon-chevron-left\"><\/i>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Back to Resources<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-21b181a2 elementor-widget elementor-widget-heading\" data-id=\"21b181a2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">The Future of Kitting: Driving Efficiency and Growth with Sure Sort <\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-10e9ecb e-con-full opex-post-summary e-flex e-con e-child\" data-id=\"10e9ecb\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-14200990 elementor-widget elementor-widget-heading\" data-id=\"14200990\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">60-Second Summary<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6e610ff elementor-widget elementor-widget-text-editor\" data-id=\"6e610ff\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Traditional kitting operations struggle with inefficiencies due to manual sorting, labor constraints, and high error rates, leading to operational slowdowns and increased costs. Learn more about automating your kitting operation. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-7d3eb278 e-flex e-con-boxed e-con e-parent\" data-id=\"7d3eb278\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<aside class=\"elementor-element elementor-element-7ce648b4 e-con-full e-flex e-con e-child\" data-id=\"7ce648b4\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;sticky&quot;:&quot;top&quot;,&quot;sticky_on&quot;:[&quot;desktop&quot;,&quot;tablet&quot;],&quot;sticky_offset&quot;:30,&quot;sticky_parent&quot;:&quot;yes&quot;,&quot;sticky_effects_offset&quot;:0,&quot;sticky_anchor_link_offset&quot;:0}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1014ee45 elementor-toc--minimized-on-mobile opex-toc elementor-widget elementor-widget-table-of-contents\" data-id=\"1014ee45\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;headings_by_tags&quot;:[&quot;h2&quot;],&quot;exclude_headings_by_selector&quot;:&quot;.opex-post-summary,.opex-exclude&quot;,&quot;marker_view&quot;:&quot;bullets&quot;,&quot;icon&quot;:{&quot;value&quot;:&quot;&quot;,&quot;library&quot;:&quot;&quot;},&quot;minimized_on&quot;:&quot;mobile&quot;,&quot;sticky&quot;:&quot;top&quot;,&quot;sticky_on&quot;:[&quot;mobile&quot;],&quot;sticky_offset_mobile&quot;:24,&quot;no_headings_message&quot;:&quot;No headings were found on this page.&quot;,&quot;minimize_box&quot;:&quot;yes&quot;,&quot;hierarchical_view&quot;:&quot;yes&quot;,&quot;min_height&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;min_height_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;min_height_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;sticky_offset&quot;:0,&quot;sticky_effects_offset&quot;:0,&quot;sticky_anchor_link_offset&quot;:0}\" data-widget_type=\"table-of-contents.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-toc__header\">\n\t\t\t\t\t\t<h2 class=\"elementor-toc__header-title\">\n\t\t\t\tContents\t\t\t<\/h2>\n\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-toc__toggle-button elementor-toc__toggle-button--expand\" role=\"button\" tabindex=\"0\" aria-controls=\"elementor-toc__1014ee45\" aria-expanded=\"true\" aria-label=\"Open table of contents\"><i aria-hidden=\"true\" class=\"icon icon-plus\"><\/i><\/div>\n\t\t\t\t<div class=\"elementor-toc__toggle-button elementor-toc__toggle-button--collapse\" role=\"button\" tabindex=\"0\" aria-controls=\"elementor-toc__1014ee45\" aria-expanded=\"true\" aria-label=\"Close table of contents\"><i aria-hidden=\"true\" class=\"icon icon-minus\"><\/i><\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<div id=\"elementor-toc__1014ee45\" class=\"elementor-toc__body\">\n\t\t\t<div class=\"elementor-toc__spinner-container\">\n\t\t\t\t<svg class=\"elementor-toc__spinner eicon-animation-spin e-font-icon-svg e-eicon-loading\" aria-hidden=\"true\" viewBox=\"0 0 1000 1000\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M500 975V858C696 858 858 696 858 500S696 142 500 142 142 304 142 500H25C25 237 238 25 500 25S975 237 975 500 763 975 500 975Z\"><\/path><\/svg>\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-68ea806c e-con-full e-flex e-con e-child\" data-id=\"68ea806c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-26d47b02 e-con-full e-flex e-con e-child\" data-id=\"26d47b02\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5e920e15 elementor-widget elementor-widget-heading\" data-id=\"5e920e15\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Read Later?<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-228b47f3 elementor-align-left elementor-widget elementor-widget-button\" data-id=\"228b47f3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"#elementor-action%3Aaction%3Dpopup%3Aopen%26settings%3DeyJpZCI6OTAwNDExMTIyMjkxNDAxOSwidG9nZ2xlIjpmYWxzZX0%3D\" target=\"_blank\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t<span class=\"elementor-button-icon\">\n\t\t\t\t<i aria-hidden=\"true\" class=\"icon icon-download\"><\/i>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Download PDF<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/aside>\n\t\t<div class=\"elementor-element elementor-element-2177a228 e-con-full opex-post-detail-content e-flex e-con e-child\" data-id=\"2177a228\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-2cdb1876 elementor-widget elementor-widget-text-editor\" data-id=\"2cdb1876\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Beyond Picking and Packing: The Growing Importance of Kitting<\/h2><p>Kitting is an essential process in warehouse operations, particularly for industries requiring the assembly of customized kits for e-commerce, retail, education, and healthcare. This process involves grouping individual items into ready-to-ship kits, such as school supply packs, subscription boxes, or bundled promotional products. Traditionally, kitting has been a labor-intensive and error-prone process, with warehouses relying on manual sorting, picking, and packaging. As demand for customized orders increases and operational costs rise, warehouse leaders must seek automation solutions that enhance accuracy, speed, and scalability without disrupting existing workflows.   <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-45d9e465 e-con-full e-flex e-con e-child\" data-id=\"45d9e465\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-3148002 e-con-full e-flex e-con e-child\" data-id=\"3148002\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t<div class=\"elementor-element elementor-element-454d6bd6 e-con-full e-flex e-con e-child\" data-id=\"454d6bd6\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-3029db5c e-con-full e-flex e-con e-child\" data-id=\"3029db5c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-29a5f182 opex-pull-quote-light elementor-widget elementor-widget-text-editor\" data-id=\"29a5f182\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>\u201cIt greatly improved our workflow and increased the business\u2019s output dramatically.\u201d<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-6bed2b65 e-con-full e-flex e-con e-child\" data-id=\"6bed2b65\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6aed4390 opex-paragraph-large elementor-widget elementor-widget-text-editor\" data-id=\"6aed4390\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Tom Sinclair<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-559774d9 opex-paragraph-small elementor-widget elementor-widget-text-editor\" data-id=\"559774d9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Executive Director at Kookaburra<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-516f4d5e elementor-widget elementor-widget-text-editor\" data-id=\"516f4d5e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Why Manual Kitting No Longer Works in High-Volume Warehouses<\/h2><p>The challenges associated with manual kitting processes are significant. Labor shortages and rising wages make it difficult to maintain workforce levels, especially during peak seasons when order volumes surge. Throughput limitations prevent warehouses from scaling operations efficiently, leading to backlogs, shipping delays, and missed SLAs. Additionally, manual processes introduce a higher risk of sorting errors, resulting in incorrect shipments, costly returns, and dissatisfied customers. Without automation, operations remain constrained by slow fulfillment cycles and inconsistent productivity, making it harder to meet modern customer expectations.    <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-087ff00 elementor-widget elementor-widget-text-editor\" data-id=\"087ff00\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Key Results After Implementing Sure Sort<\/h2>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-72f30055 e-con-full e-flex e-con e-child\" data-id=\"72f30055\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t<div class=\"elementor-element elementor-element-afe1498 e-con-full e-flex e-con e-child\" data-id=\"afe1498\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-7db6c4b3 e-flex e-con-boxed e-con e-child\" data-id=\"7db6c4b3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-19328cb7 elementor-widget elementor-widget-text-editor\" data-id=\"19328cb7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>60%<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-69d591ea elementor-widget elementor-widget-text-editor\" data-id=\"69d591ea\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"text-align: center;\">Increase in daily output<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-73b21bc8 e-flex e-con-boxed e-con e-child\" data-id=\"73b21bc8\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1286e2ae elementor-widget elementor-widget-text-editor\" data-id=\"1286e2ae\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>65%<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7ae7bed0 elementor-widget elementor-widget-text-editor\" data-id=\"7ae7bed0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"text-align: center;\">Less labor needed<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-305dd1b2 e-flex e-con-boxed e-con e-child\" data-id=\"305dd1b2\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6868bf24 elementor-widget elementor-widget-text-editor\" data-id=\"6868bf24\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>85%<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5796539a elementor-widget elementor-widget-text-editor\" data-id=\"5796539a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"text-align: center;\">Decrease in cost per order<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-27e6b551 elementor-widget elementor-widget-text-editor\" data-id=\"27e6b551\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Solving Bottlenecks with Smart Sorting and Batch Picking<\/h2><p>Traditional kitting operations struggle with inefficiencies due to manual sorting, labor constraints, and high error rates, leading to operational slowdowns and increased costs. The Sure Sort\u00ae automated sorting system eliminates these bottlenecks by using iBOTs and advanced software to streamline the kitting process. Instead of relying on workers to manually pick and place each item into a kit, Sure Sort automates batch sorting, allowing multiple kits to be assembled simultaneously. This significantly increases throughput, enabling up to 2,400 items to be sorted per hour while maintaining near-perfect accuracy.   <\/p><p>A key advantage of Sure Sort is its Pack-to-Light (PTL) system, which guides operators to the correct items using LED indicators, minimizing sorting errors and reducing the need for rework or returns. Additionally, the system optimizes floor space by consolidating sortation into a compact footprint, unlike traditional put walls that require large amounts of warehouse real estate. Unlike other automation systems that demand high capital investment and extensive infrastructure changes, Sure Sort can be integrated with existing warehouse workflows with minimal disruption, ensuring a fast ROI and a seamless transition from manual processes.  <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-01b705c elementor-widget elementor-widget-text-editor\" data-id=\"01b705c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Key Takeaways<\/h2>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-57ce1aa6 e-con-full e-flex e-con e-child\" data-id=\"57ce1aa6\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t<div class=\"elementor-element elementor-element-734284ea e-con-full e-flex e-con e-child\" data-id=\"734284ea\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-5ba1a12c e-con-full e-flex e-con e-child\" data-id=\"5ba1a12c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-45a35d4 elementor-position-top elementor-widget elementor-widget-image-box\" data-id=\"45a35d4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-box.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-image-box-wrapper\"><figure class=\"elementor-image-box-img\"><img decoding=\"async\" width=\"184\" height=\"184\" src=\"https:\/\/www.opex.com\/wp-content\/uploads\/2025\/03\/Flat-icons_Strength.svg\" class=\"attachment-full size-full wp-image-9004111222943782\" alt=\"\" \/><\/figure><div class=\"elementor-image-box-content\"><p class=\"elementor-image-box-description\">Labor Efficiency\nReduce onboarding from two weeks to 15 minutes.\n<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-4ff1476c e-flex e-con-boxed e-con e-child\" data-id=\"4ff1476c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-72dafab2 elementor-position-top elementor-widget elementor-widget-image-box\" data-id=\"72dafab2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-box.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-image-box-wrapper\"><figure class=\"elementor-image-box-img\"><img decoding=\"async\" src=\"https:\/\/www.opex.com\/wp-content\/uploads\/2024\/02\/Flat-icons_Improvements.svg\" class=\"attachment-full size-full wp-image-9004111222943675\" alt=\"\" \/><\/figure><div class=\"elementor-image-box-content\"><p class=\"elementor-image-box-description\">Enhanced Throughput\nFulfill orders with five times the order pick rate per employee.\n<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-17a5059a e-flex e-con-boxed e-con e-child\" data-id=\"17a5059a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7281a23b elementor-position-top elementor-widget elementor-widget-image-box\" data-id=\"7281a23b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-box.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-image-box-wrapper\"><figure class=\"elementor-image-box-img\"><img decoding=\"async\" width=\"184\" height=\"184\" src=\"https:\/\/www.opex.com\/wp-content\/uploads\/2025\/03\/Flat-icons_Increase-Money.svg\" class=\"attachment-full size-full wp-image-9004111222943781\" alt=\"\" \/><\/figure><div class=\"elementor-image-box-content\"><p class=\"elementor-image-box-description\">Scalability for Future Growth\nGrow without increasing operational complexity or costs.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9761828 elementor-widget elementor-widget-text-editor\" data-id=\"9761828\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Another critical factor is labor optimization. With intelligent sorting and automated item distribution, Sure Sort allows warehouses to reduce dependence on temporary labor, a crucial advantage during peak demand seasons when hiring and training seasonal workers can be time-consuming and costly. This stabilizes labor costs, improves operational consistency, and ensures warehouses can meet customer demand without compromising service levels. Furthermore, Sure Sort integrates seamlessly with Warehouse Management Systems (WMS), providing real-time inventory tracking, order verification, and performance monitoring to enhance supply chain visibility and decision-making further.   <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1d69271 e-con-full e-flex e-con e-child\" data-id=\"1d69271\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-fdd0745 elementor-widget elementor-widget-text-editor\" data-id=\"fdd0745\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><em>Kookaburra, one of Australia\u2019s largest wholesale education suppliers implemented Sure Sort into their kitting operation and achieved these amazing results.<\/em><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e9550f6 elementor-widget elementor-widget-html\" data-id=\"e9550f6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<style>\r\n  \/* Table Styling *\/\r\n  .custom-table {\r\n    width: 100%;\r\n    border-collapse: collapse;\r\n    font-family: default, sans-serif;\r\n    font-size: 16px; \/* Change font size *\/\r\n    color: #003; \/* Text color *\/\r\n  }\r\n\r\n  \/* Header Styling *\/\r\n  .custom-table th {\r\n    background-color: #003057; \/* Header background color *\/\r\n    color: #ffffff; \/* Header text color *\/\r\n    font-size: 18px;\r\n    padding: 5px;\r\n    text-align: left;\r\n  }\r\n\r\n  \/* Table Row Styling *\/\r\n  .custom-table td {\r\n    border: 1px solid #ccc;\r\n    padding: 10px;\r\n    font-size: 16px; \/* Change cell text size *\/\r\n  }\r\n\r\n  \/* Description Row Styling *\/\r\n  .custom-table .description-row {\r\n    background-color: #f8f9fa; \/* Light background *\/\r\n    font-style: italic;\r\n    font-size: 14px; \/* Smaller font *\/\r\n  }\r\n\r\n  \/* Hover Effect *\/\r\n  .custom-table tr:hover {\r\n    background-color: #f1f1f1;\r\n  }\r\n<\/style>\r\n\r\n<table class=\"custom-table\">\r\n  <thead>\r\n    <tr>\r\n      <th><\/th>\r\n      <th>Before Automation<\/th>\r\n<th>After Sure Sort Implementation<\/th>\r\n    <\/tr>\r\n  <\/thead>\r\n  <tbody>\r\n\r\n    <tr>\r\n      <td>Labor Savings<\/td>\r\n<td>60 employees per shift<\/td>\r\n<td>21 employees per shift (65% redution)<\/td>\r\n    <\/tr>\r\n    <tr>\r\n      <td>Ordering Processing<\/td>\r\n<td>285-300 kits\/day<\/td>\r\n<td>700+kits\/day<\/td>\r\n    <\/tr>\r\n    <tr>\r\n      <td>Sorting Throughput<\/td>\r\n<td>Manual sorting only<\/td>\r\n<td>2,400 items per hour<\/td>\r\n    <\/tr>\r\n    <tr>\r\n      <td>Accuracy<\/td>\r\n<td>Higher human error<\/td>\r\n<td>Significant improvement with automation<\/td>\r\n    <\/tr>\r\n    <tr>\r\n        <td>Order Cost Reduction<\/td>\r\n<td>Higher labor &amp; processing cost<\/td>\r\n<td>85% decrease in cost per order*<\/td>\r\n    <\/tr>\r\n  <\/tbody>\r\n<\/table>\r\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9ecc3ce elementor-widget elementor-widget-text-editor\" data-id=\"9ecc3ce\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"text-align: right;\">*calculated percentage, actual results may vary<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3c2ecf47 elementor-widget elementor-widget-text-editor\" data-id=\"3c2ecf47\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Scaling Smart: How Sure Sort Unlocks New Revenue Opportunities<\/h2><p>Beyond solving immediate operational challenges, Sure Sort unlocks new business opportunities by providing warehouses with the flexibility and scalability needed to meet growing customer demands and expand service offerings. The ability to rapidly process high volumes of kits with greater accuracy enables companies to offer customized kitting solutions, such as personalized subscription boxes, educational supply packs, and retail product bundles, without increasing labor costs. This opens the door for new revenue streams and service differentiation, allowing warehouses to capitalize on high-margin, value-added services that were previously too labor-intensive to be profitable.  <\/p><p>Automation also plays a vital role in scalability and long-term business growth. Many warehouses struggle to scale their operations due to space limitations, labor shortages, or outdated fulfillment processes. Sure Sort\u2019s modular design allows companies to expand their sorting capacity by adding more iBOTs or sort destinations as demand increases, ensuring warehouses can handle peak season surges and long-term growth without significant capital expenditures. This future-proofs operation, allowing businesses to remain competitive and agile in a rapidly evolving supply chain landscape.   <\/p><p>Additionally, higher sorting accuracy and faster order fulfillment times directly contribute to improved customer satisfaction and brand loyalty. Faster and more precise kitting means fewer incorrect shipments, reduced return rates, and shorter lead times, helping businesses meet or exceed service-level agreements (SLAs) with clients and retailers. This can be a competitive differentiator for third-party logistics providers (3PLs), e-commerce brands, and direct-to-consumer businesses, who rely on fast, accurate order processing to maintain high customer retention rates.  <\/p><p>Ultimately, Sure Sort doesn\u2019t just improve efficiency\u2014it transforms kitting into a strategic advantage. Companies that adopt intelligent sortation technology position themselves for greater profitability, scalability, and long-term success in an increasingly automated supply chain ecosystem. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3cf27d80 elementor-widget elementor-widget-heading\" data-id=\"3cf27d80\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Did you know?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-10a3bf01 e-con-full e-flex e-con e-child\" data-id=\"10a3bf01\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t<div class=\"elementor-element elementor-element-9f74787 e-con-full e-flex e-con e-child\" data-id=\"9f74787\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-600ea89e e-con-full e-flex e-con e-child\" data-id=\"600ea89e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-205db6c5 elementor-position-top elementor-widget elementor-widget-image-box\" data-id=\"205db6c5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-box.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-image-box-wrapper\"><figure class=\"elementor-image-box-img\"><img decoding=\"async\" src=\"https:\/\/www.opex.com\/wp-content\/uploads\/2024\/12\/Flat-icons_Open-Box-Gr-1.svg\" class=\"attachment-full size-full wp-image-9004111222943783\" alt=\"\" \/><\/figure><div class=\"elementor-image-box-content\"><p class=\"elementor-image-box-description\">You can sort packing slips and shipping\nlabels right into your shipping container\nwith Sure Sort.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1910a52a e-flex e-con-boxed e-con e-child\" data-id=\"1910a52a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4ed290fb elementor-position-top elementor-widget elementor-widget-image-box\" data-id=\"4ed290fb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-box.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-image-box-wrapper\"><figure class=\"elementor-image-box-img\"><img decoding=\"async\" src=\"https:\/\/www.opex.com\/wp-content\/uploads\/2024\/12\/Flat-icons_JacketGr.svg\" class=\"attachment-full size-full wp-image-9004111222943784\" alt=\"\" \/><\/figure><div class=\"elementor-image-box-content\"><p class=\"elementor-image-box-description\">To save time, place larger items like puffer\njackets or large sweaters at the base of\neach column to later consolidate with\ncompleted order above.<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-66112c63 e-flex e-con-boxed e-con e-parent\" data-id=\"66112c63\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5b8e29fd elementor-widget__width-initial elementor-fixed opex-back-to-top elementor-hidden-tablet elementor-hidden-mobile elementor-view-default elementor-widget elementor-widget-icon\" data-id=\"5b8e29fd\" data-element_type=\"widget\" data-e-type=\"widget\" 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data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>OPEX is powering the future of automation. Contact us to learn more about how our vertically integrated automated solutions can help take your business to new heights. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-11f8efae opex-button-dark elementor-widget elementor-widget-button\" data-id=\"11f8efae\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.opex.com\/en-gb\/contact-us\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">LET'S WORK TOGETHER<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Back to Resources The Future of Kitting: Driving Efficiency and Growth with Sure Sort 60-Second Summary Traditional kitting operations struggle with inefficiencies due to manual sorting, labor constraints, and high error rates, leading to operational slowdowns and increased costs. Learn more about automating your kitting operation. Contents Read Later? Download PDF Beyond Picking and Packing: [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":9004111222943779,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[9004111222905783],"tags":[],"class_list":["post-9004111222943777","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-use-cases","solution-kitting","solution-order-fulfillment","solution-order-sortation","solution-warehouse-automation","product-sure-sort","product-sure-sort-x","product-sure-sort-x-with-xtract","industry-manufacturing-distribution","industry-retail"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.5 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Automating Kitting Operations - OPEX<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.opex.com\/en-gb\/use-cases\/automating-kitting-operations\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Automating Kitting Operations\" \/>\n<meta property=\"og:description\" content=\"Back to Resources The Future of Kitting: Driving Efficiency and Growth with Sure Sort 60-Second Summary Traditional kitting operations struggle with inefficiencies due to manual sorting, labor constraints, and high error rates, leading to operational slowdowns and increased costs. 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